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Final renderings for 0.3 (#1071)
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* New renderings for internals/display_panel/electronics, enclosure (and its assembly), equipment tray and sensor tubing installation photos

* Updates to electronics and internals readmes

* "removed the JPGs; updates #1053"

* "bracket renderings added, TODOs for renderings regularized; updates #1053"

* "updated enclosure renderings; updates #1053"

* "added electronics assy renderings; updates #1053"

* "renderings for internal assembly steps, full rendering updated; updates #1053"

Co-authored-by: Martin Shetty
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afarrington17 authored Mar 4, 2021
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2 changes: 1 addition & 1 deletion README.md
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Expand Up @@ -20,7 +20,7 @@ working to rapidly design a low-cost and [open-source](open_source.md) ventilato
global supply chain. Our objective is to provide the know-how and technology to enable others to manufacture these
systems and put them in the hands of those who need them most.

| Rendering of upcoming build | Assembled v0.3 prototype |
| Most recent rendering | Assembled v0.3 prototype |
|:---:|:---:|
| [![](manufacturing/images/rendering_smaller.jpg)](manufacturing/images/rendering_full.jpg) | [![](manufacturing/images/assembled_smaller.jpg)](manufacturing/images/assembled_full.jpg) |

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6 changes: 2 additions & 4 deletions manufacturing/enclosure/README.md
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# Enclosure

| Rendering | Exploded View |
| Front | Back |
:------------------:|:-----------------:|
| ![](images/enclosure_rendering.jpg) | ![](images/enclosure_exploded.jpg) |

> **TODO: Make new renderings**
| ![](images/rendering_front.jpg) | ![](images/rendering_back.jpg) |

## Design rationale

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51 changes: 30 additions & 21 deletions manufacturing/internals/README.md
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Expand Up @@ -2,7 +2,7 @@

| | |
:------------------:|:-----------------:|
| [![](images/rendering_smaller.jpg)](images/rendering_full.jpg) | [![](images/open_back_smaller.jpg)](images/open_back.jpg) |
| [![](images/rendering_smaller.jpg)](images/rendering_full.jpg) | [![](images/top_smaller.jpg)](images/top.jpg) |

## Design rationale

Expand Down Expand Up @@ -89,30 +89,34 @@ BEFORE purchasing any parts.**

[Pneumatics assembly model](internals.iam)

>**TODO:** drawings?
The rough order/hierarchy of internals assembly is as follows:

| Top | Bottom |
:------------------:|:-----------------:|
| [![](images/top_smaller.jpg)](images/top.jpg) | [![](images/bottom_smaller.jpg)](images/bottom.jpg) |
1. Assemble the [equipment tray](tray) which will hold everything else
2. Install the [filter panel](filter_panel) to the equipment bracket
3. Install the [blower assembly](blower) onto the pneumatics tray
4. Attach the [air check valve](air_check_valve) to the blower assembly
5. Install 2x [Pinch valves](pinch_valve), for air influx and exhale control
* remember to label the pinch valve wiring "inhale" and "exhale" appropriately
6. Install the [oxygen regulator assembly](regulator)
7. Install the [proportional solenoid](PSOL) valve for oxygen control

The rough order/hierarchy of internals assembly is as follows:
| Step 1 | Steps 2-7 |
|:-------------------------:|:-------------------------:|
| ![](images/process_1.jpg) | ![](images/process_2.jpg) |

* Assemble the [equipment tray](tray) which will hold everything else
* Install the [filter panel](filter_panel) to the equipment bracket
* Install the [blower assembly](blower) onto the pneumatics tray
* Attach the [air check valve](air_check_valve) to the blower assembly
* Install 2x [Pinch valves](pinch_valve), for air influx and exhale control
* remember to label the pinch valve wiring "inhale" and "exhale" appropriately
* Install the [oxygen regulator assembly](regulator)
* Install the [proportional solenoid](PSOL) valve for oxygen control
* Install the main tubing, sensors and manifolds:
8. Install the main tubing, sensors and manifolds:
* [Manifold](manifold) - for oxygen sensor and overpressure relief valve
* [Oxygen mixer](mixer) - for mixing air and oxygen before delivery to patient
* [Venturi flow sensors](venturi) - in-house design of affordable flow sensors
* Various tubing adapters `[13-15]`
* 3/4 tubing `[16]` and clamps `[17]`
* Install the [display panel](display_panel)
* Install oxygen line tubing `[A19]` and clamps `[20]`
9. Install the [display panel](display_panel)
10. Install oxygen line tubing `[A19]` and clamps `[20]`

| Step 8 | Steps 9-10 (except clamps) |
|:-------------------------:|:--------------------------:|
| ![](images/process_3.jpg) | ![](images/process_4.jpg) |


### Sensor tubing

Expand All @@ -134,10 +138,15 @@ Connect the tubing as follows
* downstream port on the `oxygen influx venturi` to lower port on the pressure sensor on the daughter-card
* downstream port on the `exhale venturi` to lower port on the `EXHALE FLOW` sensor on the PCB
* upstream port on the `exhale venturi` to wye splitter `[A22]`
* wye splitter `[A22]` to the upper port on the `EXHALE FLOW` sensor on the PCB
* wye splitter `[A22]` to the upper port on the `PATIENT PRESSURE` sensor on the PCB
* wye splitter `[A22]` to the upper port on the `EXHALE FLOW` sensor on the PCB
* the lower port on the `PATIENT PRESSURE` sensor remains open to atmosphere

| Air influx | Oxygen influx | Outflow and patient pressure |
|:------------------------------:|:------------------------------:|:------------------------------:|
| ![](images/sensor_tubes_1.jpg) | ![](images/sensor_tubes_2.jpg) | ![](images/sensor_tubes_3.jpg) |


### Final wiring

By this point you should have completed all the mechanical and pneumatic sub-assemblies of the ventilator.
Expand All @@ -156,6 +165,6 @@ You can now connect all the wiring (except main power):
* Secure sensor tubing with zip ties `[A24]`, but do so lightly. Don't tighten them to the point where the
air flow is restricted in the tubes or where the wires can't move at all.

>**TODO:** do renderings of sub-systems and intermediate steps
>**TODO:** point out components in photos
| Top view | Bottom view |
:------------------:|:-----------------:|
| [![](images/top_smaller.jpg)](images/top.jpg) | [![](images/bottom_smaller.jpg)](images/bottom.jpg) |
9 changes: 6 additions & 3 deletions manufacturing/internals/display_panel/electronics/README.md
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# Electronics assembly

This build constitutes the electrical, computing and digital user interface components.
| | |
|---|---|
| ![](images/rendering_2.jpg) | ![](images/rendering_1.jpg) |

Note that Mainbaord (required) and Interim Board (optional) are custom components and will need to be fabricated by a contract manufacturer before proceeding.
This build constitutes the electrical, computing and digital user interface components.

> **TODO:** add renderings
**Note:** The Main board (required) and Interim Board (optional) are custom components and will need to be fabricated
by a contract manufacturer before proceeding.

## Parts

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38 changes: 24 additions & 14 deletions manufacturing/internals/tray/README.md
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# Equipment tray

> **TODO:** Add pictures
| Front | Top |
:------------------:|:-----------------:|
| ![](images/rendering_front.jpg) | ![](images/rendering_back.jpg) |

## Design rationale

Expand Down Expand Up @@ -49,19 +51,10 @@ BEFORE purchasing any parts.**

## Custom Parts

### Pneumatics Tray
[![](images/pneumatics_tray.jpg)](exports/pneumatics_tray.pdf)

| Download type | Link |
|:--------------|:-------|
| Fabrication drawing | [.idw](pneumatics_tray.idw) [.pdf](exports/pneumatics_tray.pdf) |
| Export for laser cutting | [.dxf](exports/pneumatics_tray.dxf) |
| Source: part CAD model | [.ipt](pneumatics_tray.ipt) |

### Equipment Bracket Fabrication
### Equipment Bracket

| | | |
:------------------:|:-----------------:|:---:|
| | | |
|---|---|---|
| [![](images/fab_drawing_1.jpg)](exports/equipment_bracket.pdf) | [![](images/fab_drawing_2.jpg)](exports/equipment_bracket.pdf) | [![](images/fab_drawing_3.jpg)](exports/equipment_bracket.pdf) |

| Download type | Link |
Expand All @@ -70,8 +63,25 @@ BEFORE purchasing any parts.**
| Source: sheet metal CAD model | [.ipt](equipment_bracket.ipt) |
| Source: assembly CAD model | [.iam](equipment_bracket.iam) |

The equipment bracket is made out of a folded, 1.52mm thick, stainless steel sheet.

M4 self-clinching nuts `[A2]` nuts must be driven into the 6 locations on the sides.

### Pneumatics Tray

| | | |
|---|---|---|
| [![](images/pneumatics_tray.jpg)](exports/pneumatics_tray.pdf) | ![](images/rendering_acrylic.jpg) |

| Download type | Link |
|:--------------|:-------|
| Fabrication drawing | [.idw](pneumatics_tray.idw) [.pdf](exports/pneumatics_tray.pdf) |
| Export for laser cutting | [.dxf](exports/pneumatics_tray.dxf) |
| Source: part CAD model | [.ipt](pneumatics_tray.ipt) |


## Assembly

**Note: Please see general advice in the [manufacturing methods guide](../../methods).**

> **TODO:** Explain
Attach the pneumatics tray `[A4]` to the equipment bracket `[A1]` using M4 hardware `[A5-7]`.
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